To avoid excessive stress on piping connection during chiller maintenance, restrained isolators should be selected. Factors such as exposure to a seismic/wind event, location in the building, the noise/vibration criteria, the rotating speed(s) of the equipment, quantity of mounting locations, attachment method, and weight distribution are also required to correctly select the appropriate mount.

Neo+ - Neoprene Pads provide vibration isolation for chillers mounted on grade. Available in softer and harder durometer versions, these isolators are most effective when used on stiff supporting structures with mid- to high-frequency vibration sources.

For critical applications, Free Spring Isolators or Seismic Free Spring Isolators are recommended.

Rubber-in-Shear mounts are recommended when installing reciprocating chillers on grade (Seismic Rubber-in-Shear mounts for seismic applications)

FLEX - Flex Connectors are applied to piping connections with vertical inline pumps to isolate the connecting piping and reduce structure-borne noise.

Slab on Grade Design Considerations

Structure-Borne Vibration

Problem: Chillers are a major source of vibration. If this vibration is transferred to the structure, it can create serious noise problems in many different areas. Vibration can travel through the structure as well as through the connecting piping.

Solution: Isolate Equipment.Spring isolators are required to prevent vibration transfer. Proper selection is required based on chiller size, floor span and surrounding considerations.

Solution: Isolate Connecting Piping. Spring hangers are recommended on the inlet and discharge piping before the drop and until the vibration is dissipated. Depending on pipe size, this set-up usually requires 3 to 5 hangers on either side. Proper calculations should be performed for quantity and locations of the hangers.

Flexible connectors are required to isolate the connecting piping from the vibration source.

Uneven Weight Distribution

Problem: Configuration of unit may contribute to center-of-gravity of unit being eccentric.

Solution: Proper selection of isolators is required with safety factor to avoid bottoming out springs or not providing adequate deflection.

Seismic Requirements

Problem: Forces are determined by a number of factors including: project location, site class, risk category, component importance factor and equipment location equipment relative to the overall height of the building.

Solution: Certified anchorage calculations must be submitted to verify loading conditions are met for each piece of equipment.

Problem: Horizontal and vertical seismic forces are applied at the center of gravity of the unit. The resulting overturning moment creates tension and shear forces that can be very large.

Solution: All connections from the unit through the NEO+ pads to the structure or restrained spring isolators the must be designed for these loads. For concrete attachments, this requires ICC-ES certified anchors.

Problem: Reinforcement and doweling in of the housekeeping pad to the structure is often overlooked.

Solution: The load path must be accounted for from the center of gravity of the unit to the structure.

Problem: Poor installation of concrete anchors.

Solution: IBC 2015 requires ICC-ES approved anchors for cracked concrete and Omega Naught Factor (Horizontal forces multiplied by 2.5).

Problem: Differential motion up to 2” in a 20’ story height.

Solution: Flexible connectors are required to reduce equipment nozzle loads.

To avoid excessive stress on piping connection during chiller maintenance, restrained isolators should be selected. Factors such as exposure to a seismic/wind event, location in the building, the noise/vibration criteria, the rotating speed(s) of the equipment, quantity of mounting locations, attachment method, and weight distribution are also required to correctly select the appropriate mount.

SCSR - Seismic Restrained Spring series provide vibration isolation for mechanical systems and equipment. These welded housed isolators are designed to limit vertical and lateral movement of the top support plate caused by equipment operation or wind loading.

FLEX - Flex Connectors are applied to piping connections with vertical inline pumps to isolate the connecting piping and reduce structure-borne noise.

Upper Floor Design Considerations

Structure-Borne Vibration

Problem: Chillers are a major source of vibration. If this vibration is transferred to the structure, it can create serious noise problems in many different areas of the building. Vibration can also travel through the connecting piping.

Solution: Isolate Equipment. Spring isolators are required to prevent vibration transfer. Proper selection is required based on chiller size, floor span and surrounding space considerations.

Solution: Isolate Connecting Piping. Spring hangers are recommended on the inlet and discharge piping before the drop and until the vibration is dissipated. Depending on pipe size, this set-up usually requires 3 to 5 hangers on either side. Proper calculations should be performed for quantity and locations of the hangers.

Flexible connectors are required to isolate the connecting piping from the vibration source. They Reduce energy at blade passage frequency traveling through water column. They also provide discontinuity in metal piping to reduce motor caused vibrations.

Problem: Increased floor spans tend to increase deflections.

Solution: Proper location of equipment relative to column supports can control beam deflection and therefore reduce vibration in structure.

Uneven Weight Distribution

Problem: Configuration of unit may contribute to center-of-gravity of unit being eccentric.

Solution: Proper selection of isolators is required with safety factor to avoid bottoming out springs or not providing adequate deflection.

Seismic Requirements

Problem: Forces are determined by a number of factors including: project location, site class, risk category, component importance factor and equipment location equipment relative to the overall height of the building.

Solution: Certified anchorage calculations must be submitted to verify loading conditions are met for each piece of equipment.

Problem: Horizontal and vertical seismic forces are applied at the center of gravity of the unit. The resulting overturning moment creates tension and shear forces that can be very large.

Solution: All connections from the unit through the NEO+ pads to the structure or restrained spring isolators the must be designed for these loads. For concrete attachments, this requires ICC-ES certified anchors.

Problem: Reinforcement and doweling in of the housekeeping pad to the structure is often overlooked.

Solution: The load path must be accounted for from the center of gravity of the unit to the structure.

Problem: Poor installation of concrete anchors.

Solution: IBC 2015 requires ICC-ES approved anchors for cracked concrete and Omega Naught Factor (Horizontal forces multiplied by 2.5).

Problem: Differential motion up to 2” in a 20’ story height.

Solution: Flexible connectors are required to reduce equipment nozzle loads.

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